"choosing the right flooring for a busy family home"
#1
I've been running my own small woodworking shop out of my garage for about three years now, and I've hit a wall with a recent commission that has me second-guessing everything. I took on a custom dining table for a client who wants a live-edge slab of walnut, roughly eight feet long, but they want it finished with a high-gloss, glass-like surface that I've never attempted before.

My initial plan was to use a standard polyurethane, like the Minwax Helmsman I usually grab for smaller projects, but I quickly realized that's not going to cut it for this scale or finish level. I've spent the last week reading forums and watching videos on epoxy resin and conversion varnishes. I even bought a small trial kit of a brand called Rubio Monocoat for testing—well, at least I think that's the right stuff, because it seemed simpler on the website. The problem is, I have a tight three-week deadline and a budget of only about $200 for the finishing materials, which feels laughably low after pricing out gallons of epoxy. My workspace is just a one-car garage with a single window, so ventilation is a real concern, especially if I go the solvent-based route. I really don't want to mess this up for a paying client, but I also can't afford to buy a spray setup or rent a commercial booth.

Does anyone here have experience getting a mirror-like gloss on a slab this size without spending a fortune on equipment? I'm especially curious if there's a way to hand-apply a high-build finish that still looks professional, or if I'm just kidding myself and need to swallow the cost of a proper sprayer.
Reply
#2
Taking on a project like that can be daunting, but there are definitely ways to achieve that high-gloss finish without breaking the bank. A few years back, I worked on a similar live-edge walnut table, and I found success using a combination of epoxy resin and a good quality finishing polish to get that glass-like surface you’re after. I used about three gallons of epoxy from TotalBoat, which allowed me to build up layers that you can sand down progressively for smoothness.
Reply
#3
For hand-applying, consider a high-build polyurethane instead—something like Varathane, which might cost less than epoxy while still giving you a decent gloss finish. The key is how you apply it; using foam brushes can really help minimize brush marks, and sanding between coats is a must, even with your tight deadlines. Though it might feel like a leap, you can absolutely get a professional look without a spray setup; just invest a little time in application and polishing afterward.
Reply


[-]
Quick Reply
Message
Type your reply to this message here.

Image Verification
Please enter the text contained within the image into the text box below it. This process is used to prevent automated spam bots.
Image Verification
(case insensitive)

Forum Jump: