What are the benefits of moving to condition-based maintenance with telematics?
#1
I’m trying to figure out if it’s worth it to switch our small fleet from a standard preventive maintenance schedule to a condition-based approach using telematics data. The system flags issues based on actual wear, but I’m unsure if the constant monitoring and variable repair timelines will actually improve uptime or just complicate our shop workflow.
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#2
We tried a condition based approach for a few vans last winter. The alerts piled up and a bunch of repairs got moved forward or canceled because the data wasn't clear. Ended up more admin time than anything and uptime didn't improve.
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#3
We eventually found it helped once we built a small playbook: only act on confirmed anomalies, route to a single mechanic, and retire old KM based triggers. Still you need good data quality and a way to stop the surprise repairs.
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#4
Sometimes I think the bigger bottleneck is parts and scheduling, not knowing when to pull a vehicle in. The flags are fine, but if you can't get a part or a bay ready, the perceived benefit evaporates.
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#5
We ran a two week pilot, tracked MTTR and uptime. Turnaround was a little faster when a true fault came up, but we also saw more work from alerts that weren't urgent, so the overall benefit wasn't clear.
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